Vitamins
The air is removed
and the final powder
is collected.
MCT 50%
Gummy Vitamins
Clear-E™
Spray dried encapsulated nutrients
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Learn more about why Watson is one of the most innovative spray drying companies.
Beta Clear is spray dried using a colloidal dispersion, which tricks the eye into appearing virtually clear because the fine particles scatter light. Because of this unique property, this beverage can contain enough Beta-carotene to provide 25% of the DV Vitamin A and still be clear. It can also be used to reduce the coloration typical from Beta Carotene in solid systems like bars, tablets, and powders.
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Encapsulation?
BetaClear 15% SD is an orange-red, free-flowing powder of encapsulated beta-carotene. Upon dissolution in water, BetaClear 15% SD forms a colloidal crystalline dispersion.
Product
Hot gas and emulsion or dispersion enter the drying chamber.
Nutritional Oils, juices like beet juice or oil soluble vitamins are spray dried into powders for use in meal replacement and snack bars.
Watson’s Spray Dried MCT 50% has applications in medical foods, particularly for individuals with compromised lipid metabolic conditions, as well as for supplementation and exercise/sports-focused nutrition.
BetaClear™
The drying gas carries the solid particles to the cyclone separator.
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The spray drying process…
spray dry for
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Encapsulation
Spray drying can convert nutritional oils such as Safflower oil (Linoleic Acid) into a dry powder that can be tableted or used in a capsule.
Clear-E™
starts with an emulsion
or dispersion
Bread
Powders are easier to scale
Reduced shipping weight
How does spray drying work?
CYCLONE
Separator
Fat soluble vitamins
Healthy lipids
BetaClear 15% SD is an orange-red, free-flowing powder of encapsulated beta-carotene. Upon dissolution in water, BetaClear 15% SD forms a colloidal crystalline dispersion.
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Encapsulation?
starts with an emulsion
or dispersion
Nutritional & functional ingredients
watson-inc.com
The atomizer turns the liquid into a
fine mist.
Benefits of spray drying
for encapsulation:
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BetaClear™
Supplements
spray dry for
Nutrition bar
Clear-E™
Hot gas and emulsion or dispersion enter the drying chamber.
Nutritional Powder
The spray drying process…
BetaClear™
can change physical
appearance
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WEBINAR
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Spray drying can convert ingredients like soy bean oil or lecithin into an easy to use powder that is easy to scale with less mess and waste.
Essential Oils
Carotenoids
Results in free-flowing powders
Stabilized for shelf life
turns liquids into powders
APPLICATION
SCIENCE
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The hot air begins to evaporate the mist and solid particles form.
Encapsulation
PRODUCTS
Spray drying allows you
to add oil soluble vitamins such as Vitamin A or D
to a gummy formulation.
BetaClear™
Nutritional
Powder
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MCT 50%
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WHY
Spray drying
Nutritional Oils/
Healthy Lipids
BetaClear™
Gummy Vitamins
can change physical
appearance
Bread
Watson’s Clear-E™ is a fine, free-flowing form of Vitamin E spray dried within a modified starch matrix. When mixed into a solution, Clear-E™ forms a micellar dispersion, producing a clear solution.
MCTs (Medium-chain triglycerides) are spray dried to convert them from oil to a powder for use in powdered sports nutrition drinks, medical foods and infant formulas.
Watson produces a full line of industry standard and custom spray dried ingredients. The resulting powders formed from the spray drying process are free-flowing and easy to handle and scale.
Nutrition Bar
Examples of spray drying for encapsulation:
Supplements
DRYING
CHAMBER
Spray drying
BetaClear™
MCT 50%
Register for our webinar September 21 on Spray Drying
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WHY
turns liquids into powders