Aspen Mtell has an expanded library of predefined mining asset templates with embedded KPIs to provide valuable industry-specific guidance and best practices—simplifying agent creation to accelerate solution implementation and return on your investment.
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Mining Equipment and Machinery
Asset Templates for Aspen Mtell Users
Built-In Knowledge. Leverage built-in subject matter expertise for typical failure scenarios across mining assets.
Accuracy and Speed. Use easy-to-understand, pre-populated templates to set up sensor groups to identify specific asset issues quickly and accurately.
Click on a mining functional area to see the available assets.
Load & Haul
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Reduced Implementation Time. Expedite agent development and accelerate deployment for faster implementation.
Broad Coverage. Choose templates for many commonly used mining assets. Details below
with AspenTech’s Sustainability Starter Kit
Flexible Application. Use asset templates right out of the box or easily modify them to adjust for minor differences in asset configuration or sensor availability.
Mineral Processing & Smelting
Contact us to learn more about using the Aspen Mtell asset templates.
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Mining Operations
Centrifugal Pump (Fixed & Variable Speed)
Mineral Processing & Smelting
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Mineral Processing & Smelting
< Select Industry
Load & Haul
Electric Rope Shovel
Load & Haul
Metals & Mining
Rolls Crusher
Hydraulic Power Pack
Reciprocating Diaphragm
Ball Mill
SAG Mill
Jaw Crusher
Cone Crusher
Fan
Electric Rope Shovel
Haul Truck Electric Drive
Apron Feeder
Metals & Mining
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Comminution
Jaw Crusher
Ancillary & Support Equipment
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Ancillary & Support Equipment
Food & Beverage
Centrifuge
Decanter Centrifuge
Fan Dryer
REINEVELD Centrifuge
Entoleter Fluid-Quip
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Food & Beverage
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5 Reasons to Use Aspen Mtell Asset Templates
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Conveyor Belt
Furnace Transformer
High Pressure Grinding
Pump
Thickener
Rolls Crusher
Hydraulic Power Pack
Reciprocating Diaphragm Pump
Thickener
Electric Haul Truck
Diesel Haul Truck
Cone Crusher
Ball Mill
SAG Mill
High Pressure Grinding Roll
Comminution
Comminution
Mine Ventilation Fan
Compressor (Centrifugal & Reciprocating)
Blowers
Electric Motor
Belt Conveyor
Electric Generator
Tank
Agitator
Heat Exchangers
Click on an asset below to see the most common failure modes.
Load & Haul
Click on an asset below to see the most common failure modes.
Click on an asset below to see the most common failure modes.
Click on an asset below to see the most common failure modes.
crowd excessive vibration
crowd overheating
hoist excessive vibration
hoist overheating
left wing excessive vibration
left swing overheating
right wing excessive vibration
right swing overheating
brake failure
electrical system failure
engine overheating
hydraulic system failure
suspension failure
tire blowout
brake failure
engine overheating
hydraulic system failure
suspension failure
tire blowout
hydraulic system failure
jack shaft excessive vibration
jack shaft overheating
motor bearing failure
motor winding overheating
pitman excessive vibration
pitman overheating
blockage
bush wear
hydraulic system failure
motor failure
failure
gearbox lubrication failure
gearbox failure
motor bearing failure
motor winding overheating
pinion failure
trunnion bearing failure
trunnion lubrication failure
drive system failure
fixed roller bearing failure
floating roller bearing failure
hydraulic system failure
roller wear
leak
motor abnormal vibration
motor bearing seized
pump abnormal vibration
pump bearing seized
pump impeller issue
fan vibration
motor bearing overheating
motor excessive vibration
reduced airflow
compressor knocking
compressor stops on over pressure
compressor surging
cooling system malfunctioning
discharge system malfunctioning
discharge (blow off) valve malfunctioning
excessive vibrating
high condensing pressure
high discharge temperature
inlet valve malfunctioning
intercooler pressure low
liquid slugging
low condensing pressure
oil system malfunctioning
overheating
blower bearing seized
drive belt broken
drive belt slipping
fan wheel issue
inlet control vane partially
bearing seized
does not reach rated speed
fails to start
mechanical failure
overheating
bearing failure
belt misalignment
belt slippage
belt wear
motor overheating
excessive vibration
frequency incorrect or fluctuating
generated output voltage too high
generated output voltage unsteady
lubrication system failure
no output voltage being generated
overheating
stator overheating in spots
voltage surging/hunting
high level switch fails
low level switch fails
pressure relief valve fails
gearbox overheating
motor vibration
overheating overloaded
leaks
measurement issue or
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gearbox failure
motor bearing failure
motor winding overheating
trunnion bearing failure
trunnion lubrication system
closed
inlet screen obstructed
motor mechanical failure
sealing and joint failure
to open
vacuum valve fails to open
mechanically
shaft vibration
incorrect constant
rapid fouling
tube issue
Please note: Failure modes listed above may differ from what’s included in the tool as they are updated frequently.
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Electric Rope Shovel
Electric Haul Truck
Diesel Haul Truck
Jaw Crusher
Cone Crusher
Ball Mill
SAG Mill
High Pressure Grinding Roll
Centrifugal Pump (Fixed & Variable Speed)
Mine Ventilation Fan
Compressor (Centrifugal & Reciprocating)
Blowers
Electric Motor
Belt Conveyor
Heat Exchangers
Electric Generator
Tank
Agitator
Ancillary & Support Equipment
To continue, click on chemicals or energy below. On the next screen, you will select an area of interest. You’ll see the available sample models listed below each topic. Click on one, or as many as you’d like. Once on the AspenTech Support Center page, click Login if you have an account with us (or Register to create an account).
Choose from over 100 sample models, customized for your industry and area of interest.
CHEMICALS
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ENERGY
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All AspenTech sustainability models are:
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Scalable: Start small and scale across an entire site or the enterprise
CHEMICALS
What’s your area of interest?
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Hydrogen Economy
Advance the Hydrogen Economy with Design Innovation, Rapid Scale-Up and Optimized Operating Strategies.
Click on an icon to read more.
Industrial-scale Alkaline Electrolysis with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000100182
Integrated Cryogenic Process in Hydrogen Liquefaction Plants with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100172
Conversion of Hydrogen to Ammonia Using Cracking Furnace with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100044
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Carbon Capture
Accelerate Innovation, Reduce Total Capture Costs and Support Technology Selection for CO2 Capture.
CO2 Capture from Natural Gas Power Plant using MEA with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000098462
CO2 Capture Using Potassium Carbonate (K2CO3) with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000100185
CO2 Capture with Amine-based Absorption Unit using Plant Data and Aspen Hybrid Models
with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000099499
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Emission Reduction
Track and Reduce Emissions Across Planning, Operations and Supply Chains. Use Dashboards to Optimize for Carbon Intensity and Utilities Sourcing.
CO2 Emissions Modeling for Olefins Planning with Aspen Unified PIMS™ https://esupport.aspentech.com/S_Article?id=000098482CO2
Track CO2 Emissions Projections in the Supply Chain with Aspen Supply Chain Planner™ (Aspen SCM) https://esupport.aspentech.com/S_Article?id=000098601
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EMISSION REDUCTION
Track and reduce emissions across planning, operations and supply chains. Use dashboards to optimize for carbon intensity and utilities sourcing.
CO2 Emissions Modeling in Natural Gas Combined Cycle (NGCC) Power Plant with Aspen Plus
https://
CO2 Emissions Modeling for Olefins Planning with Aspen Unified PIMS https://esupport.aspentech.co…Article?id=000098482
Track CO2 Emissions Projections in the Supply Chain with Aspen Supply Chain Planner (Aspen SCM)
https://esupport.aspentech.co…Article?id=000098601
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EMISSIONS MANAGEMENT
CARBON CAPTURE
HYDROGEN ECONOMY
BIO-BASED FEEDSTOCKs
MATERIALS CIRCULARITY
Bio-Based Feedstocks
Design and Scale-Up Bio-Based Processes and Integrate Bio-Based Feedstocks
Into Existing Operations.
Biomass Pyrolysis Modeling and Characterization Using Biomass Database with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100193
Production of Bioethanol from Lignocellulosic Biomass via Fermentation with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100194
Environmental Life Cycle Assessment of Ethanol Production and Usage as Transportation Fuel with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100037
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Materials Circularity
Enable Advanced Recycling Throughout Operations with Rigorous Simulation
and Scale-Up Solutions, and an Integrated Supply Chain for Post-Consumer Recovery.
Transforming Non-Recyclable Plastics to Fuel Oil Using Thermal Pyrolysis with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000098592
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Emissions Management
Track and Reduce Emissions Across Planning, Operations and Supply Chains. Estimate Emissions to Optimize for Carbon Intensity and Utilities Sourcing.
CO2 Emissions Modeling in Natural Gas Combined Cycle (NGCC) Power Plant with Aspen Plus https://esupport.aspentech.com/S_Article?id=000100190
CO2 Emissions Modeling for Olefins Planning with Aspen Unified PIMS https://esupport.aspentech.com/S_Article?id=000098482
Track CO2 Emissions Projections in the Supply Chain with Aspen Supply Chain Planner (Aspen SCM) https://esupport.aspentech.com/S_Article?id=000098601
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Advanced Recycling of High-Density Polyethylene (HDPE) via Pyrolysis with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000100250
Recycling of Li-ion Battery with Aspen Plus
https://esupport.aspentech.com/S_Article?id=000099798
ENERGY
What’s your area of interest?
Click on an icon to read more.
Emissions Management
Track and Reduce Emissions Across Planning, Operations and Supply Chains. Estimate Emissions to Optimize for Carbon Intensity and Utilities Sourcing.
Calculation of CO2 Emission and Price with Aspen HYSYS® https://esupport.aspentech.com/S_Article?id=000098594
CO2 Emissions Control for Refining with Aspen DMC3™
https://esupport.aspentech.com/S_Article?id=000098598
CO2 Emissions Modeling for Refinery Planning with Aspen Unified PIMS™ https://esupport.aspentech.com/S_Article?id=000098484
X
Materials Recycling
Enable Recycling Efficiencies Throughout Operations with Advanced Simulation and Scale-Up solutions, and Integrated Supply Chain for Post-Consumer Recovery.
Transforming Non-Recyclable Plastics to Fuel Oil Using Thermal Pyrolysis with Aspen Plus https://esupport.aspentech.com/S_Article?id=000098592
X
Bio-Based Feedstocks
Design and Scale-Up Bio-Based Processes and Integrate Bio-Based Feedstocks Into Existing Operations.
Integrating Bio-based Feedstocks into Refinery Processes with Aspen HYSYS
https://esupport.aspentech.com/S_Article?id=000098588
Production of Green Diesel using Vegetable Oil with Aspen HYSYS
https://esupport.aspentech.com/S_Article?id=000098584
Co-Hydroprocessing of Heavy Gas Oil and Waste Cooking Oil for Hybrid Diesel Production with Aspen HYSYS
https://esupport.aspentech.com/S_Article?id=000100246
X
Carbon Capture
Accelerate Innovation, Reduce Total Capture Costs and Support Technology Selection for CO2 Capture.
End-to-End Carbon Capture and Transportation with Aspen HYSYS https://esupport.aspentech.com/S_Article?id=000098458
CO2 Capture from Natural Gas Power Plant using MEA with Aspen HYSYS https://esupport.aspentech.com/S_Article?id=000098444
CO2 Capture and H2S Removal Using Potassium Carbonate (K2CO3) with Aspen HYSYS https://esupport.aspentech.com/S_Article?id=000100192
X
Hydrogen Economy
Advance the Hydrogen Economy with Design Innovation, Rapid Scale-Up and Optimized Operating Strategies.
Industrial-scale Alkaline Electrolysis with Aspen HYSYS
https://esupport.aspentech.com/S_Article?id=000100183
Integrated Cryogenic Process in Hydrogen Liquefaction Plants with Aspen HYSYS https://esupport.aspentech.com/S_Article?id=000100171
Hydrogen Supply Chain Design with Carbon Emission Reduction with Aspen PIMS-AO™
https://esupport.aspentech.com/S_Article?id=000099034
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EMISSIONS MANAGEMENT
CARBON CAPTURE
HYDROGEN ECONOMY
BIO-BASED FEEDSTOCKs
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