Interactive PDf map

EMPOWER YOUR
MINING,
MINERAL
AND METAL
OPERATIONS

home > utilities

home > refining plants

home > mine

home > water management

home > Mineral Processing

home > smelting plants

home > cybersecurity

home > material management

home > operations center

smelting

plants

cybersecurity

operations center

refining plants

material management

water management

utilities

mine

Mineral Processing

Video Analytics

Video Analytics solutions offer significant advantages when applied to remote centers, enhancing security, operational efficiency, and situational awareness. By leveraging advanced AI and machine learning algorithms, these solutions can monitor and analyze video feeds in real-time, detecting anomalies, unauthorized access, and potential threats. This proactive approach allows remote centers to respond swiftly to incidents, ensuring the safety and security of assets and personnel. Additionally, Video Analytics can optimize operational workflows by providing insights into equipment performance and identifying areas for improvement. The integration of video analytics with other systems, such as access control and environmental monitoring, creates a comprehensive security and management framework, enabling remote centers to operate more efficiently and effectively.

Digital Twin (Asset and Process)

Digital twins, leveraging first principles using UniSim and machine learning, offer a powerful solution for optimizing industrial processes. By creating a virtual replica of physical assets, digital twins enable real-time monitoring, simulation, and analysis. UniSim provides rigorous first principles models that accurately represent the physical behavior of processes, while machine learning enhances these models by incorporating data-driven insights. This hybrid approach allows for precise performance monitoring, early detection of anomalies, and predictive maintenance. Digital twins can transform real-time data into key performance indicators, enabling informed decision-making and operational efficiency. They are essential for end-to-end optimization and autonomous operations, ensuring continuous improvement and reliability in industrial environments.

Secure Media Exchange (SMX)

Secure Media Exchange (SMX) is an advanced solution designed to protect your organization from potential threats posed by removable media. SMX provides a secure environment for the exchange of files through USB drives, CDs, and other removable media, ensuring that only authorized and safe content is transferred. By leveraging robust scanning and filtering technologies, SMX detects and neutralizes malware, ransomware, and other malicious content before it can infiltrate your network. The solution also offers detailed logging and reporting, enabling you to track and audit all media exchanges. With SMX, you can confidently manage the use of removable media within your organization, maintaining compliance with security policies and protecting your critical data from external threats.

Cybersecurity Insights

Cybersecurity Insights is a comprehensive solution designed to enhance your organization's security posture by providing real-time visibility into potential threats and vulnerabilities. This solution leverages advanced analytics and machine learning to detect and respond to cyber threats swiftly and effectively. With Cybersecurity Insights, you can monitor network activity, identify suspicious behavior, and receive actionable alerts to mitigate risks before they escalate. The solution also offers detailed reporting and dashboards, enabling you to make informed decisions and strengthen your security strategies. By integrating seamlessly with your existing infrastructure, Cybersecurity Insights ensures continuous protection and compliance with industry standards. Empower your organization with the tools and insights needed to stay ahead of cyber threats and safeguard your critical assets.

Control Systems

Control systems integrate advanced features to ensure seamless and future-proof performance. The LEAP project execution methodology optimizes flexibility and reduces project timelines. The HIVE solution offers enhanced scalability for efficient and virtualized DCS. Experion PKS, with "Future Proof" capabilities, drives optimal process control with the C300 and ControlEdge UOC controllers, delivering robust DCS solutions. ControlEdge PLC integrates easily, supports tight Experion PKS connectivity, and maintains high cybersecurity standards. Orion Console’s ergonomic design further enhances operator efficiency, while compliance with the Abnormal Situation Management consortium ensures safety and operational integrity.

From optimizing underground ventilation systems to maintaining precise control in mineral processing, smelting, and refining, these systems offer robust performance. By providing seamless integration, real-time monitoring, and advanced automation, they support safer environments and higher productivity, adapting to the harsh demands of underground and surface mining environments.

Asset Performance Management

Asset Performance Management (APM) optimizes both mobile and fixed mining assets by combining diverse model types, such as spreadsheets, first principle models, and machine learning. This versatility enables predictive maintenance, reliability-centered optimization, and cost savings across equipment types. With the Bring Your Own Machine Learning (BYOML) feature, users can deploy custom models, tailoring analytics to unique operational needs. This adaptable framework empowers mining operations to reduce downtime, extend equipment life, and enhance overall asset performance through data-driven insights and proactive maintenance.

Digital Twins and Simulation

Digital Twin and Simulation platform combines real-time and offline capabilities, offering a comprehensive tool for both operational optimization and training. In real-time, the digital twin provides continuous insights, mirroring actual operations to optimize processes, detect issues early, and manage assets efficiently. Offline, it serves as an Operator Training Simulator (OTS), enabling operators to practice on realistic scenarios without impacting live operations. The OTS allows for hands-on training in complex procedures, emergency response, and process control, ensuring operators are skilled, confident, and ready for field challenges. Together, these capabilities drive safety, efficiency, and workforce readiness across the facility lifecycle.

Combustion Control

Complete Combustion Solutions (CCS) deliver safe, efficient, and reliable combustion control tailored to industrial needs. Through precise burner management, air/fuel ratio control, and advanced fuel delivery systems, CCS optimizes thermal processes for maximum efficiency while meeting strict emissions standards. The system integrates smart sensors, remote monitoring, and Honeywell’s Thermal IQ platform for real-time data access, allowing operators to monitor combustion processes, track emissions, and respond to alerts instantly. With a focus on compliance and performance, CCS ensures lower emissions, enhanced safety, and optimized energy use across diverse applications.

Plant-Wide Optimization

Plant-Wide Optimizer delivers a comprehensive optimization solution that bridges planning with real-time control for full facility-wide efficiency. Integrating advanced predictive control (APC) and yield models, it manages material flows, energy, and product quality across units, dynamically adjusting to meet operational constraints. The system allows for fine-tuning intermediate products, reducing quality giveaways, and maximizing high-value output. Its adaptability even enables adjustments for varying feedstocks, ensuring consistent profitability across plant operations. With this solution, plants can operate near peak capacity and align production more closely with business planning goals.

Advanced Process Control

5th generation Model Predictive Control (MPC) leads with multivariable, AI/ML-ready solutions, empowering operations to push process boundaries safely. MPC is designed for adaptive, predictive control, optimizing constraints across complex interactions. The Smart APC Supervisor further enhances performance with AI insights, while the Multi-Unit Optimizer synchronizes multiple APC applications. The Plant-Wide Optimizer bridges operations with planning, allowing real-time adjustments to meet production goals efficiently. Together, these tools ensure end-to-end optimization, boosting throughput, reducing costs, and aligning daily operations with strategic business targets.

The APC suite transforms mining operations by optimizing key processes like grinding, flotation, and refining. With multivariable, predictive control, APC ensures stability and maximizes throughput while minimizing energy consumption.

Plant-Wide Optimization

Plant-Wide Optimizer delivers a comprehensive optimization solution that bridges planning with real-time control for full facility-wide efficiency. Integrating advanced predictive control (APC) and yield models, it manages material flows, energy, and product quality across units, dynamically adjusting to meet operational constraints. The system allows for fine-tuning intermediate products, reducing quality giveaways, and maximizing high-value output. Its adaptability even enables adjustments for varying feedstocks, ensuring consistent profitability across plant operations. With this solution, plants can operate near peak capacity and align production more closely with business planning goals.

Combustion Control

Complete Combustion Solutions (CCS) deliver safe, efficient, and reliable combustion control tailored to industrial needs. Through precise burner management, air/fuel ratio control, and advanced fuel delivery systems, CCS optimizes thermal processes for maximum efficiency while meeting strict emissions standards. The system integrates smart sensors, remote monitoring, and Honeywell’s Thermal IQ platform for real-time data access, allowing operators to monitor combustion processes, track emissions, and respond to alerts instantly. With a focus on compliance and performance, CCS ensures lower emissions, enhanced safety, and optimized energy use across diverse applications.

Water Recovery

Water Recovery using APC (Advanced Process Control) economic optimization for thickening is a cutting-edge solution designed to enhance the efficiency of water recovery in mineral processing. This solution employs sophisticated algorithms and real-time data analysis to optimize the thickening process, ensuring maximum water extraction from slurry. By continuously monitoring and adjusting the thickening parameters, APC helps to minimize water loss, reduce operational costs, and improve the overall performance of your water recovery systems. The solution also supports environmental sustainability by reducing the need for fresh water and minimizing the impact on local water resources.

Water Efficiency

Water Efficiency using APC (Advanced Process Control) economic optimization is a cutting-edge solution designed to enhance water usage efficiency in non-process infrastructure, such as desalination plants, pumping stations, and related equipment. By leveraging advanced algorithms and real-time data analysis, this solution optimizes water management, ensuring its effective and economical use. APC continuously monitors and adjusts operational parameters, reducing water consumption, improving energy efficiency, and maximizing system performance. Supporting sustainability goals, it minimizes environmental impact while delivering significant cost savings and operational improvements, ensuring reliable and efficient water management in critical infrastructure.

Advanced Process Control

5th generation Model Predictive Control (MPC) leads with multivariable, AI/ML-ready solutions, empowering operations to push process boundaries safely. MPC is designed for adaptive, predictive control, optimizing constraints across complex interactions. The Smart APC Supervisor further enhances performance with AI insights, while the Multi-Unit Optimizer synchronizes multiple APC applications. The Plant-Wide Optimizer bridges operations with planning, allowing real-time adjustments to meet production goals efficiently. Together, these tools ensure end-to-end optimization, boosting throughput, reducing costs, and aligning daily operations with strategic business targets.

The APC suite transforms mining operations by optimizing key processes like grinding, flotation, and refining. With multivariable, predictive control, APC ensures stability and maximizes throughput while minimizing energy consumption.

Plant-Wide Optimization

Plant-Wide Optimizer delivers a comprehensive optimization solution that bridges planning with real-time control for full facility-wide efficiency. Integrating advanced predictive control (APC) and yield models, it manages material flows, energy, and product quality across units, dynamically adjusting to meet operational constraints. The system allows for fine-tuning intermediate products, reducing quality giveaways, and maximizing high-value output. Its adaptability even enables adjustments for varying feedstocks, ensuring consistent profitability across plant operations. With this solution, plants can operate near peak capacity and align production more closely with business planning goals.

Automation and Control

The Honeywell Experion control system, combined with ControlEdge UOC and PLC, offers a robust solution for automation and control in material management. This integrated system provides seamless connectivity and real-time monitoring of all material handling processes, from extraction to transportation. The Experion control system ensures precise control and optimization of operations, enhancing efficiency and reducing downtime. ControlEdge UOC and PLC add advanced capabilities for managing complex automation tasks, ensuring reliable performance and scalability. Together, these technologies enable comprehensive oversight and control of material management, improving productivity, safety, and operational excellence. With this solution, you can achieve a streamlined and efficient material management process, ensuring timely and accurate delivery of materials.

Mine to Port

The Mine to Port solution is a comprehensive information system designed to streamline the management of materials from the mining site to the port. This solution integrates various data sources and processes to provide real-time visibility and control over the entire supply chain. By leveraging advanced analytics and automation, Mine to Port ensures efficient tracking, scheduling, and transportation of materials, reducing delays and optimizing resource utilization. The system also offers detailed reporting and dashboards, enabling informed decision-making and enhancing operational efficiency. With Mine to Port, you can achieve seamless coordination between mining operations and logistics, ensuring timely delivery and improved productivity while maintaining compliance with industry standards and regulations.

Energy Optimization

Forge Energy Optimization is an AI-driven, cloud-based solution designed to reduce energy consumption across facilities by continuously analyzing real-time data, such as weather and occupancy. Using predictive machine learning models, it adjusts HVAC setpoints autonomously to optimize energy usage while preserving occupant comfort. Compatible with existing Building Management Systems (BMS), it operates in 15-minute intervals to ensure peak efficiency and maintain system integrity. With proven savings of up to 10%, this solution provides building-wide visibility, enhanced equipment life, and sustainable energy savings without significant upfront investment.

Emissions Management

Emissions Management solution in the Sustainability+ platform enables comprehensive, real-time monitoring and reporting of greenhouse gases (GHG) across Scope 1, 2, and 3 emissions. Integrating data from sensors, SCADA systems, and satellite sources, it provides automated data collection, validation, and visualization, making regulatory reporting efficient and reliable. The platform’s calculation engine supports industry-standard emissions factors, offering insights for reduction strategies and compliance. With features like continuous emissions monitoring and predictive analytics, Honeywell’s solution empowers industries to track emissions accurately, identify reduction opportunities, and drive sustainable operations across the enterprise.

Security Systems and Access Control

Security Systems and Access Control solutions integrate robust security technologies for high-risk industrial environments, including mining and metals processing. The system combines real-time location tracking, digital video management, and remote access to ensure comprehensive monitoring and quick response. Access Control systems manage employee and contractor entries, muster points for emergency evacuation, and time and attendance, all in real-time. With features like perimeter intrusion detection, automated mustering, and integration with the Experion PKS platform, Honeywell enhances facility security and operational safety, ensuring swift, coordinated responses to unauthorized access and emergencies.

Asset Management for Mobile Equipment

Asset Management solution for mobile equipment focuses on maximizing uptime, reducing maintenance costs, and extending equipment life. Leveraging real-time data from sensors and advanced analytics, it enables predictive maintenance, fault detection, and health monitoring across a fleet. Users can integrate data from various sources, including OEM systems and customized models, for precise diagnostics and timely interventions. With features like Bring Your Own Machine Learning (BYOML), operations can deploy tailored models to address specific asset challenges, ensuring proactive management, reduced downtime, and sustained fleet performance in demanding environments.

Worker Safety

Worker Safety solutions focus on protecting personnel in industrial environments through real-time tracking, automated mustering, and hazard monitoring. The Safety Watch system enables accurate location tracking, fatigue monitoring, and zone-based rules to manage safe entry and exit in restricted areas. In emergency scenarios, automated mustering and last-known location data help ensure rapid response and accountability. Integrated alerts for falls, fatigue, and SOS notifications further enhance worker safety. Together, these tools offer a comprehensive, proactive approach to safeguarding personnel while maintaining productivity in hazardous settings.

Digital Twins and Simulation

Digital Twin and Simulation platform combines real-time and offline capabilities, offering a comprehensive tool for both operational optimization and training. In real-time, the digital twin provides continuous insights, mirroring actual operations to optimize processes, detect issues early, and manage assets efficiently. Offline, it serves as an Operator Training Simulator (OTS), enabling operators to practice on realistic scenarios without impacting live operations. The OTS allows for hands-on training in complex procedures, emergency response, and process control, ensuring operators are skilled, confident, and ready for field challenges. Together, these capabilities drive safety, efficiency, and workforce readiness across the facility lifecycle.

Asset Performance Management

Asset Performance Management (APM) optimizes both mobile and fixed mining assets by combining diverse model types, such as spreadsheets, first principle models, and machine learning. This versatility enables predictive maintenance, reliability-centered optimization, and cost savings across equipment types. With the Bring Your Own Machine Learning (BYOML) feature, users can deploy custom models, tailoring analytics to unique operational needs. This adaptable framework empowers mining operations to reduce downtime, extend equipment life, and enhance overall asset performance through data-driven insights and proactive maintenance.

Control Systems

Control systems integrate advanced features to ensure seamless and future-proof performance. The LEAP project execution methodology optimizes flexibility and reduces project timelines. The HIVE solution offers enhanced scalability for efficient and virtualized DCS. Experion PKS, with "Future Proof" capabilities, drives optimal process control with the C300 and ControlEdge UOC controllers, delivering robust DCS solutions. ControlEdge PLC integrates easily, supports tight Experion PKS connectivity, and maintains high cybersecurity standards. Orion Console’s ergonomic design further enhances operator efficiency, while compliance with the Abnormal Situation Management consortium ensures safety and operational integrity.

From optimizing underground ventilation systems to maintaining precise control in mineral processing, smelting, and refining, these systems offer robust performance. By providing seamless integration, real-time monitoring, and advanced automation, they support safer environments and higher productivity, adapting to the harsh demands of underground and surface mining environments.

Asset Performance Management

Asset Performance Management (APM) for water management in mineral processing is a cutting-edge solution designed to optimize the use and efficiency of water resources in mining operations. This solution leverages advanced analytics and real-time monitoring to track water usage, detect inefficiencies, and predict maintenance needs. By providing actionable insights, APM helps you reduce water consumption, minimize downtime, and enhance the overall performance of your water management systems. The solution also supports compliance with environmental regulations and sustainability goals, ensuring that your operations are both efficient and eco-friendly. With APM, you can achieve a more sustainable and cost-effective approach to water management in mineral processing.

Production Accounting (PAR)

Asset Performance Management (APM) optimizes both mobile and fixed mining assets by combining diverse model types, such as spreadsheets, first principle models, and machine learning. This versatility enables predictive maintenance, reliability-centered optimization, and cost savings across equipment types. With the Bring Your Own Machine Learning (BYOML) feature, users can deploy custom models, tailoring analytics to unique operational needs. This adaptable framework empowers mining operations to reduce downtime, extend equipment life, and enhance overall asset performance through data-driven insights and proactive maintenance.

Digital Twins and Simulation

Digital Twin and Simulation platform combines real-time and offline capabilities, offering a comprehensive tool for both operational optimization and training. In real-time, the digital twin provides continuous insights, mirroring actual operations to optimize processes, detect issues early, and manage assets efficiently. Offline, it serves as an Operator Training Simulator (OTS), enabling operators to practice on realistic scenarios without impacting live operations. The OTS allows for hands-on training in complex procedures, emergency response, and process control, ensuring operators are skilled, confident, and ready for field challenges. Together, these capabilities drive safety, efficiency, and workforce readiness across the facility lifecycle.

Asset Performance Management

Asset Performance Management (APM) optimizes both mobile and fixed mining assets by combining diverse model types, such as spreadsheets, first principle models, and machine learning. This versatility enables predictive maintenance, reliability-centered optimization, and cost savings across equipment types. With the Bring Your Own Machine Learning (BYOML) feature, users can deploy custom models, tailoring analytics to unique operational needs. This adaptable framework empowers mining operations to reduce downtime, extend equipment life, and enhance overall asset performance through data-driven insights and proactive maintenance.

Control Systems

Control systems integrate advanced features to ensure seamless and future-proof performance. The LEAP project execution methodology optimizes flexibility and reduces project timelines. The HIVE solution offers enhanced scalability for efficient and virtualized DCS. Experion PKS, with "Future Proof" capabilities, drives optimal process control with the C300 and ControlEdge UOC controllers, delivering robust DCS solutions. ControlEdge PLC integrates easily, supports tight Experion PKS connectivity, and maintains high cybersecurity standards. Orion Console’s ergonomic design further enhances operator efficiency, while compliance with the Abnormal Situation Management consortium ensures safety and operational integrity.

From optimizing underground ventilation systems to maintaining precise control in mineral processing, smelting, and refining, these systems offer robust performance. By providing seamless integration, real-time monitoring, and advanced automation, they support safer environments and higher productivity, adapting to the harsh demands of underground and surface mining environments.

Advanced Process Control

5th generation Model Predictive Control (MPC) leads with multivariable, AI/ML-ready solutions, empowering operations to push process boundaries safely. MPC is designed for adaptive, predictive control, optimizing constraints across complex interactions. The Smart APC Supervisor further enhances performance with AI insights, while the Multi-Unit Optimizer synchronizes multiple APC applications. The Plant-Wide Optimizer bridges operations with planning, allowing real-time adjustments to meet production goals efficiently. Together, these tools ensure end-to-end optimization, boosting throughput, reducing costs, and aligning daily operations with strategic business targets.

The APC suite transforms mining operations by optimizing key processes like grinding, flotation, and refining. With multivariable, predictive control, APC ensures stability and maximizes throughput while minimizing energy consumption.

Cybersecurity OT Services

Cybersecurity OT Services is a specialized solution designed to safeguard your organization's operational technology (OT) environment. This service provides comprehensive protection for industrial control systems (ICS), SCADA systems, and other critical infrastructure components. By leveraging advanced threat detection and response capabilities, Cybersecurity OT Services ensures the continuous monitoring and protection of your OT assets. The solution includes vulnerability assessments, incident response, and compliance management to help you identify and mitigate risks effectively. With Cybersecurity OT Services, you can enhance the resilience of your OT environment, ensuring the safety and reliability of your industrial operations while maintaining compliance with industry standards and regulations.

Production Intelligence

Designed to provide comprehensive visibility and optimization of production processes, particularly in the context of mineral processing and integrated remote centers. By leveraging advanced analytics and real-time data integration, this solution enables operators to monitor and control production activities from a centralized location. It helps identify inefficiencies, predict maintenance needs, and optimize resource utilization, leading to improved productivity and reduced operational costs. The solution also supports remote operations, allowing for seamless coordination and decision-making across multiple sites. With Production Intelligence, organizations can achieve greater operational efficiency, enhance safety, and ensure compliance with industry standards.

Asset Reliability

Asset reliability in the context of remote centers is significantly enhanced by using the Asset Performance Management (APM) solution. This solution provides real-time analytics and monitoring capabilities, allowing remote operators to track the health and performance of critical assets continuously. By integrating process, asset, and operational data, APM helps identify potential issues before they escalate, enabling proactive maintenance and reducing downtime. The solution also offers predictive analytics to forecast equipment failures and optimize maintenance schedules, ensuring that assets operate at peak efficiency. With APM, remote centers can achieve greater visibility and control over their operations, leading to improved reliability, reduced operational risks, and enhanced overall performance.

Safety and Security

Our Safety and Security solutions for remote centers are designed to ensure the highest levels of protection and operational efficiency. These solutions integrate advanced technologies to monitor and manage safety and security across remote sites. By leveraging real-time data and analytics, our systems provide comprehensive oversight of critical operations, enabling swift responses to potential threats and incidents. The unified command and control center simplifies day-to-day operations with integrated workflows and procedures, allowing operators to respond faster and more intuitively to emergencies and unexpected events. Additionally, our solutions include robust access control, perimeter protection, and environmental monitoring, ensuring the safety of personnel and assets. With detailed reporting and compliance management, our Safety and Security solutions help maintain a secure and efficient operational environment in remote centers.

Telecommunications

Our Telecommunications solutions for remote centers are designed to ensure seamless connectivity and efficient communication across all operations. These solutions leverage advanced technologies to provide reliable and secure communication channels, even in the most remote locations. By integrating data-driven insights, our telecommunications systems offer real-time visibility into operations, helping to maintain uptime and streamline processes. This ensures that all personnel and systems remain connected, enhancing coordination and productivity. Additionally, our solutions include robust cybersecurity measures to protect against potential threats, ensuring the safety and integrity of your communication networks. With our Telecommunications solutions, remote centers can achieve uninterrupted operations, improved efficiency, and enhanced security.