SYNERGIZING FOR COMPREHENSIVE DETECTION, MEASUREMENT & CONTROL SOLUTIONS
The fence line marks the perimeter boundary of the refinery, separating it from external areas and providing security and controlled access points. Hazards at the fence line can include gas leaks from nearby equipment or pipelines that migrate towards the boundary, as well as security risks from unauthorized access.
FENCE LINE
Honeywell has integrated two specialized divisions and is at the forefront of gas detection and measurement innovation. Explore our comprehensive suite of detection, measurement, and control solutions by clicking below to learn how we're shaping the future of industry standards.
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Elevated areas within the refinery that may include towers, elevated platforms, and tall structures requiring special safety considerations. Hazards include potential exposure to gas leaks due to elevation, risks of falls from heights, and difficulties in accessing these areas for emergency response.
HIGH POINT C
The interface between the refinery and the surrounding community requires careful management to minimize environmental and social impacts. Potential hazards include gas leaks that could affect nearby residential areas, noise pollution, and risks associated with the transportation of hazardous materials through the community.
COMMUNITY EDGE
HOT ZONE
HIGH POINT A
Areas with a high potential for hazards, requiring stringent safety protocols for entry and work. This includes where high-pressure or high-temperature operations occur. Hazards: High concentrations of toxic gases or flammable vapors, risks of fire or explosion, and the need for specialized protective equipment and training for workers.
HIGH POINT B
The central location for monitoring and controlling refinery operations and safety systems. It houses the main control room, data processing equipment, and comm systems. Hazards: Exposure to gas leaks during monitoring activities, risks from equipment malfunctions, and the pressure of managing critical situations.
CONTROL CENTER
Area that encompasses the refinery's marine pier where ships are docked for the loading and unloading of raw materials and finished products. It includes berthing areas, mooring equipment, and handling facilities for transferring materials between ships and the refinery. Hazards include spills or leaks of oil and other materials during loading and unloading, potential collisions or grounding of ships during docking or undocking, and the risk of fires or explosions due to flammable cargo.
MARINE PIER WITH LOADING SHIPS
The central area responsible for overseeing and managing the refinery's operational activities. This zone includes offices for management staff, control rooms, and coordination centers. Hazards include exposure to gas leaks during routine monitoring or maintenance activities, risks from managing emergency situations, and potential ergonomic issues for staff.
OPERATIONS MANAGEMENT
Areas designated for safety equipment, procedures, and training within the refinery. This includes safety stations, emergency response equipment, and training facilities. Hazards: Improper calibration or maintenance of gas detection equipment, risks from using outdated or malfunctioning safety gear, and insufficient training leading to safety protocol breaches.
INTERNAL SAFETY
Zone designated for the loading and unloading of trucks transporting various materials to and from the refinery. It includes facilities such as loading bays, weighbridges, and staging areas for trucks awaiting service. Risks in this area include spills or leaks from trucks during loading or unloading, exposure to exhaust fumes, potential fire hazards from flammable materials, and the danger of moving vehicles in close proximity to workers.
TRUCKS
This zone includes all areas where pipelines transport crude oil, refined products, and other materials to and from the refinery. It covers pipeline corridors, pumping stations, and maintenance access points. Dangers include pipeline leaks or ruptures, which can lead to significant environmental contamination, fire hazards from escaping gases, and risks associated with excavation damage during maintenance or construction activities.
PIPELINE
The main operational area within the refinery, dedicated to specific processes such as distillation, cracking, or other primary refining activities. It includes processing units, reactors, and storage tanks. Potential hazards include leaks or spills from processing equipment, storage tanks, and pipelines, as well as risks of fire, explosion, and exposure to toxic chemicals.
INTERNAL PLANT A
Areas with restricted entry or exit, such as storage tanks, reactors, and underground vaults, that require specific safety measures and permits for entry. Risks include toxic gas accumulation, oxygen deficiency, difficulty in performing emergency rescues, and limited visibility.
CONFINED SPACE
INTERNAL PLANT B
Zone comprises the areas where storage tanks are located within the refinery. These tanks store crude oil, intermediate products, and finished products. The zone includes large storage tanks, secondary containment structures, and associated piping and pumping systems. The Tank Zone poses several hazards, including the risk of spills or leaks from tanks due to structural failure, corrosion, or operational errors. There is also a risk of fire or explosion from flammable materials stored in the tanks. Additionally, the zone may face issues related to vapors escaping from tanks, leading to potential toxic exposure for workers. Proper monitoring and maintenance are essential to mitigate these risks.
TANKS
The next generation triple IR flame detector for the detection of both hydrocarbon and hydrogen fires. Can detect hydrogen fires even in harsh environmental conditions, like rain, fog, and smoke. Performance certified to FM3260 and EN54-10 and SIL2 certified to EN61508.
FS24X™ Plus Flame Detector
This process automation controller is an ideal control solution for user needs ranging from thermal control in boilers, furnaces, kilns, & dryers to unit processing in pharma, chemical, bio-fuel, pilot-plant & other applications.
ControlEdge™ HC900
MultiRAE is the most advanced portable chemical detector on the market. With the flexibility of up to six gas sensors and the convenience of wireless portability, this multi-gas monitor is versatile and customizable, while delivering real-time access to instrument readings and alarm status from any location.
MultiRAE Portable Detector (Pumped)
This portable single-gas monitor is designed to keep workers safe against the threat of carbon monoxide (CO) and hydrogen sulfide. The ToxiRAE 3’s high-performance, three-electrode sensor delivers the fastest possible response time. When used with the AutoRAE Lite bump test and calibration station, it provides a low total cost of ownership (TCO) to organizations.
ToxiRAE Pro Portable Detector
The ppbRAE 3000+ is a best-of-breed monitor trusted by many of the world’s leaders in CBRNE, HazMat Response, Civil Defense, Oil & Gas, and other hazardous environments. Using a 3rd generation photoionization detector (PID) and built-in correction factors for more than 200 compounds, the ppbRAE 3000+ is one of the most advanced VOC monitors for parts-per-billion (ppb) detection.
ppbRAE 3000+ VOC Monitor
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Support a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/Class 2 intrinsically-safe, explosion-proof requirements. The Optima addition is an infrared point hydrocarbon gas detector certified for use in potentially explosive atmospheres.
XNX™ Universal Transmitter WITH OPTIMA
With SPM Flex, you can count on our Chemcassette® tape-based SPM Flex for unmatched accuracy, flexibility, and ease of use - even in challenging environments. So you can rest assured that you’re keeping your people safe and your operations running.
SPM Flex Chemcassette® Tape-Based Gas Detector
Safety Manager SC is a highly reliable, high-integrity safety system for safety-critical control applications. As part of Honeywell’s Experion Process Knowledge System (PKS), integrated or in stand-alone applications, Safety Manager SC forms the basis for functional safety.
Honeywell SMSC – USCZ1
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Click on the products below to explore the Honeywell products used in this application.
MultiRAE Portable Detector
ppbRAE 3000 + VOC Monitor
SPM Flex Gas Detector
XNX™ Universal Transmitter + Optima
Honeywell SMSC - USCZ1
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Honeywell has integrated two specialized divisions and is at the forefront of gas detection and measurement innovation. Explore our comprehensive suite of detection, measurement, and control solutions by clicking below to learn how we're shaping the future |of industry standards.
Sensepoint XCL is a safe area fixed point gas leak detector and available with either mA loop analog output or Modbus RTU with the option for relays on both. The result is a flexible solution that can easily be incorporated. Optional available with Bluetooth®.
Sensepoint XCL Fixed Gas Detector
Honeywell Safety Suite is an ecosystem of comprehensive safety applications that enhances safety, productivity, and compliance for plant, remote and emergency response customers by using connected devices, analytics, and workflow automation. Premium package provides both Device Management and Real-Time monitoring capabilities.
Safety Suite Premium Software
Honeywell BW™ RigRat brings a new level of user-friendliness to transportable multi-gas area monitoring. Simply place the monitor nearby, and it will alert workers to area gas threats so they can take necessary action.
Honeywell BW™ RigRat Transportable Multi-gas Area Monitor
The BW Clip Series of single-gas detectors provides up to three years maintenance-free operation: just turn on the device and it runs continuously — no need for sensor and battery replacement or battery charging. That means great reliability and no downtime.
Honeywell BW™ Clip Single-Gas Detector
ControlEdge™ PLC, when combined with Experion®, reduces integration costs for balance of plant operations, minimizes downtime, decreases risk with embedded cyber security, and lowers total cost of ownership through extended system lifecycle.
ControlEdge™ PLC
Safety Manager SC is a logical evolution of the Safety Manager providing several improvements as the design changes to the C-Series form factor including an S300 processor, Safety Digital IO (SDIO) and offline simulation capability.
Safety Manager SC
Honeywell's Terminal Manager software integrates with the Experion® Process Knowledge System (PKS) platform providing a complete terminal automation solution.
Terminal Manager
Honeywell BW™ RigRat Area Detector
Honeywell BW™ Clip Gas Detector
Searchline Excel™ Edge is an open path infrared gas detector, standard HART® over the 4-20mA analog output, Modbus, and Bluetooth®. The Searchline Excel™ Edge Flammable Hydrocarbon gas detector delivers long-range coverage and protection for perimeter and fence line monitoring.
Searchline Excel ™ Edge Fixed Detector
Honeywell BW™ RigRat brings a new level of user-friendliness to transportable multi-gas area monitoring, so your people can work with confidence in hazardous areas. Simply place the monitor nearby, and it will alert workers to area gas threats so they can take action.
AreaRAE Pro wireless multi-gas, multi-threat detector is equipped with more sensors, more versatility, and more insight into threats happening in real-time—arming you with the information you need when seconds count. Monitors up to seven threats, including Gamma radiation, VOCs, combustibles, Toxics and Oxygen.
Honeywell AreaRAE™ Pro Area Detector
Searchline Excel™ Edge Fixed Detector
ControlEdge™ HC900-SIL2
Safety Manager SC (SIL3)
The ControlEdge™ HC900 process automation controller is an ideal control solution for user needs ranging from thermal control in boilers, furnaces, kilns, & dryers to unit processing in pharma, chemical, bio-fuel, pilot-plant & other applications.
Sensepoint XCD has remote monitoring capabilities for its toxic and Oxygen sensors. Its remote capability is designed to offer excellent flexibility of use and is an ideal solution for hard-to-reach locations or areas where the transmitter needs to be separate from the sensor.
Sensepoint XCD Fixed Detector
The MiniRAE 3000 + delivers one of the most advanced VOC monitoring capabilities on the market. With a photoionization detector (PID) that has an extended detection range from 0-15,000 ppm, the MiniRAE has a rapid three-second response time, built-in correction factors for more than 200 compounds, patented auto-cleaning sensor technology, and Reflex PID Technology™.
MiniRAE Portable Detector
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Supports a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/ Class 2 intrinsically-safe, explosion-proof requirements.
XNX™ Universal Transmitter
Honeywell Versatilis EHM offering enables remote monitoring and diagnostics rotating equipment’s across the refinery.
Honeywell Versatilis™ Equipment Health Monitoring
Experion®LX is a purpose-built distributed control system (DCS) leveraging the proven Experion PKS technology to effectively meet process automation requirements in continuous and batch process control applications.
Experion® LX
Experion PPC (Panel PC) is an industrial grade Touch Panel PC based on robust, easy to maintain hardware that is used with proven Experion Human Machine Interface (HMI). Combined with specifically put together Experion components, Experion PPC meets your local operation needs regardless of your industry, process or machine size and complexity.
Experion Panel PC
ControlEdge provides an IIoT-ready open platform, enabling users to better leverage data across their assets. Interoperable multi-level and multi-platform open communication provides flexible and scalable design, enabling standardization with less hardware.
Experion® LX DCS Control System
Experion® Panel PC (PPC)
An automatic test and calibration system from RAE Systems that allows bump tests and calibrations to be conducted with the simple press of a button. The cradle may be operated as a standalone cradle or as part of a controller-based system. The AutoRAE 2 cradle includes the cradle, charger, and basic accessories.
AutoRAE 2 Docking Station
The IntelliDoX system combines smart docking modules and device management software to provide automated instrument management for Honeywell BW™ Solo, Honeywell BW™ Ultra, BW™ MaxXTII, BW™ Clip Series, Honeywell BW™ Clip4 and Honeywell BW™ MicroClip Series gas detectors - helping you drive productivity, reliability and efficiency.
IntelliDoX Docking Station
Honeywell Safety Suite is an ecosystem of comprehensive safety applications that enhances safety, productivity, and compliance for plant, remote and emergency response customers by using connected devices, analytics, and workflow automation. It lets you securely manage your gas detection fleet and monitor worker safety in one place.
Safety Suite Deluxe Software
Virtually manage all aspects of your business’ barcode scanners and mobile computers with mobile device management solutions from Honeywell. With our industry-leading device management software, administrators can wirelessly configure and group assets, monitor critical data and enforce security compliance for tens of thousands of data collection devices - all from one location.
Field Device Manager Software
GDVS is a visualisation solution for gas controllers and transmitters and enables 24/7 remote access of your gas detection real-time information. With GDVS you can visualize the gas detection transmitters’ status and gas concentration trend. GDVS provides unique flexibility and possibilities of customization.
GDVS – Gas Detection Visualisation Solutions
Provides scalable, low-cost and secure read-only web browser access to Experion display.
Experion® eServer
Honeywell Trace™ software increases operational effectiveness and productivity. Trace documents a holistic view of process control data flow, considering system dependencies and all associations.
Honeywell Trace™
The Honeywell Uniformance® Process History Database (PHD) collects, stores, and replays historical and continuous plant process data, increases data security and improves process performance for better and faster decisions with superior data management.
Uniformance® PHD
Honeywell Digital Video Manager (DVM) R200.1 is a scalable, enterprise class IP-based digital video system. Digital video over IP networks has many advantages to traditional analog CCTV systems.
Honeywell Digital Video Manager
Gas Detection Visualisation Solutions
Uniformance® PHD C
Digital Video Manager
The Honeywell 70 AI Series cameras offers advanced artificial intelligence and smart video analytics capabilities enabling object categorization to improve situational awareness and reduce nuisance alarms. They offer exceptional cybersecurity, license plate and facial recognition capabilities, and excellent image quality even in low light conditions.
70 Series AI Camera
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Support a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/ Class 2 intrinsically safe, explosion-proof requirements.
The Honeywell BW™ Ultra is a five-gas detector from Honeywell that is designed specifically for sampling and monitoring confined spaces, before and after entry. It benefits from unmatched sensor technology, visibility on gas readings, comfort, and connectivity – even in most extreme working conditions.
Honeywell BW™ Ultra Portable Detector
Honeywell BW™ Max XT II is the smart, simple, and economical way to compliance. Simple operation, with SmartSample pump. Honeywell BW™ Max XT II reliably monitors up to four hazards and combines straightforward one-button operation with our robust, motorized pump for intelligent, remote sampling, ideal for confined spaces.
Honeywell BW™ Max XTii Portable Detector
MultiRAE (pumped) Portable Detector
Honeywell BW™ Max XT II Portable Detector
70 Series AI Camera Monitoring
Honeywell BW™ Flex features a large high-resolution display with readings available in a wide range of languages. Vital safety information is conveyed clearly and effectively, enabling faster decision-making to protect lives in hazardous environments. Innovative design, compact size, and ease of use.
Honeywell BW™ Flex Portable Detector
The MicroRAE™ is a wireless multi-gas diffusion monitor that simultaneously measures up to four gases, including hydrogen sulfide, carbon monoxide, oxygen and combustibles (LEL). With its multiple wireless connectivity options the MicroRAE can deliver real-time instrument readings location and alarm status to other wireless solutions.
MicroRAE Portable Detector
Honeywell Versatilis EHM offering enable remote monitoring and diagnostics rotating equipment’s across the refinery.
The BW Clip Series of maintenance-free detectors are the most user-friendly, reliable and cost-effective way to ensure safety, compliance and productivity. The BW Clip Series operates for up to three years maintenance-free, and with the two-year version for H2S or CO. Just slip it into a hibernation case when you’re not using it for a week or more.
Honeywell BW™ Clip Portable Detector
Transmitter provides comprehensive monitoring of combustible, toxic and Oxygen gas hazards in potentially explosive atmospheres. It has remote monitoring capabilities for its toxic and Oxygen sensors. Its remote capability is designed to offer excellent flexibility of use and is an ideal solution for hard-to-reach locations.
Sensepoint XCD Fixed Point Gas Detector
With better performance, modular construction, additional diagnostics and the best integration features, Honeywell SmartLine® transmitters help you reduce project costs and startup time, avoid unplanned downtime, improve product quality, reduce spare parts inventory and shorten time to repair.
SmartLine® Transmitters
MicroRAE™ Portable Detector
SPM Flex
Sensepoint XCD Detector
Experion™ LX DCS Control System
Experion™ Panel PC (PPC)
Searchline Excel™ Edge is an open path infrared gas detector: standard HART® over the 4-20mA analog output, Modbus, and Bluetooth®. The Searchline Excel™ Edge Flammable Hydrocarbon gas detector delivers long-range coverage and protection for perimeter and fence-line monitoring.
AreaRAE™ Pro Area Detector
Honeywell Safety Suite is an ecosystem of comprehensive safety applications that enhances safety, productivity, and compliance for plant, remote and emergency response customers by using connected devices, analytics, and workflow automation. It lets you securely manage your gas detection fleet and monitor worker safety in one place almost anytime and anywhere.
The Experion Orion Console increases operator effectiveness for a larger scope of responsibility by providing faster response, reducing fatigue, and increasing situational awareness. Experion Orion Console is part of Honeywell’s initiative to shape control rooms of the future.
Experion® Orion Console Software
Experion® LX DCS SCADA System
Touchpoint Pro is an advanced control system that delivers safety, compliance and productivity. With the intuitive and flexible modular architecture, configuration can be centralized or distributed meeting optimum compliance, safety and productivity for the site.
Touchpoint Pro Control System
The Enraf Tank Farm Gateway (CIU 888) provides the operator with reliable, accurate, real-time tank inventory data according to international standardized calculation methods, such as the API, ASTM, GPA, and many others.
Enraf Tank Farm Gateway (CIU 888)
The Central Hub utilizes Long Range Low Power (LoRa) radio that collects the gas sensor data from Honeywell gas detectors and reports it in real-time to the Honeywell Safety Suite software solution. The Hub supports three uplink connection methods: Ethernet, Wi-Fi and Cellular.
Central Hub Connectivity Gateway
The Touchpoint™ Plus wireless is the command-and-control element of the MeshGuard system that gathers data and monitors alarms from MeshGuard toxic and flammable gas monitors. The built-in wireless modem automatically links with MeshGuard monitors, and the controller has built-in security safeguards to resist tampering. The Touchpoint™ Plus wireless does have additional 8 analogue 4-20 mA inputs.
Touchpoint™ Plus Wireless Controller
Touchpoint™ Pro Control System
Searchzone Sonik™ is a robust and reliable gas leak detector that will efficiently “hear” the loss of containment of any high-pressure gas within its listening zone. An advanced, SIL 2 certified, hazardous area ultrasonic gas leak detector, which responds to the ultrasonic sound pressure level produced by pressurized gas leaks and is therefore unaffected by environmental conditions.
Searchzone Sonik™
ControlEdge™ RTU is a powerful, modular and scalable controller capable of all remote automation and control applications.
Honeywell offers consultative solutions that solve every situation in your plant and facilitate business objectives in the fastest, most cost-effective way with OneWireless Network and SmartLine Wireless Transmitters.
Honeywell OneWireless Transmitter
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Support a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/Class 2 intrinsically-safe, explosion-proof requirements. Optima is a infrared point hydrocarbon gas detector certified for use in potentially explosive atmospheres.
XNX™ with Optima Universal Transmitter
ControlEdge™ RTU
OneWireless Transmitter
The Honeywell Versatalis Signal Scout gas detector uses innovative gas leak detection technology for Methane emissions monitoring across industries. Its communication is based on LoRaWAN® protocol communication technology for large area coverage. Its compact and aerodynamically optimized design is coupled with easy installation and commissioning, that aids quick deployment in the field.
Honeywell Versatilis™ Signal Scout Emission Monitoring
XNX™ with optima Universal Transmitter
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XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Supports a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/ Class 2 intrinsically-safe, explosion-proof requirements. The Optima addition is an infrared point hydrocarbon gas detector certified for use in potentially explosive atmospheres.
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Supports a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/Class 2 intrinsically-safe, explosion-proof requirements.
Enraf Servo 954 advances the art of tank gauging with proven measurement technology and advance software algorithms for even better performance.
Servo Gauges
The Honeywell Enraf® portfolio of high-end radar and servo tank gauges help in accurate level gauging for refineries, tank terminals and petrochemical industries.
Radar Gauges
Searchpoint Optima Plus is an infrared point Hydrocarbon gas detector certified for use in potentially explosive atmospheres. Over 100 gas and vapor calibrations available. Optional is HART® over 4-20 mA output available.
Searchpoint Optima Plus Gas Detector
Sensepoint XCD is a flammable, toxic and oxygen transmitter and sensor with tri-color display for viewing status from a distance.
Sensepoint XCD Transmitter
The Honeywell HERMetic UTImeter Otex is a portable electronic liquid level gauge designed for operation under open conditions on petroleum and chemical storage tanks where open gauging is permitted.
HERMetic UTImeter Otex
Honeywell BW™ Flex features a large high-resolution display with readings available in a wide range of languages. Vital safety information is conveyed clearly and effectively, enabling faster decision-making to protect lives in hazardous environments.
This a five-gas detector is designed specifically for sampling and monitoring confined spaces, before and after entry. It benefits from unmatched sensor technology, visibility on gas readings, comfort, and connectivity – even in most extreme working conditions.
MARINE
Searchpoint Optima Plus Detector
The Searchline Excel™ Plus Flammable Hydrocarbon gas detector delivers unsurpassed uptime with robust detection in some of the harshest conditions. It is a short and medium-range gas detector designed for global oil and gas applications, upstream and downstream, onshore and offshore that protects your people, your facilities and your systems from combustible gas leaks.
Searchline Excel™ Plus Gas Detector
Searchzone Sonik™ Fixed Detector
Searchline Excel™ Plus Fixed Detector
XNX is a low-maintenance universal transmitter for toxic, oxygen and combustible gas detection. Support a wide range of sensors on a common platform and offers a modular choice of inputs and outputs. Compliant with Class 1/Class 2 intrinsically-safe, explosion-proof requirements.
Searchline Excel™ Edge is an open path infrared gas detector, standard HART® over the 4-20mA analog output, Modbus, and Bluetooth®. The Searchline Excel™ Edge Flammable Hydrocarbon gas detector delivers long-range coverage and protection for perimeter and fence-line monitoring.
Searchline Excel™ Edge
The Honeywell BW™ Clip Series of single-gas detectors provides up to three years maintenance-free operation: just turn on the device and it runs continuously — no need for sensor and battery replacement or battery charging. That means great reliability and no downtime.
Honeywell BW™ Clip Detector
Honeywell Enraf’s Fusion4 Multi-Stream Controller for Loading (MSC-L) combines custody transfer approved preset loading control with sophisticated features and the world’s most intuitive operator interface. A large 8” WVGA full-color display and icon-driven interface provide user-friendly monitoring and control.
Fusion 4 Multi-Stream Controller
Honeywell Tanksystem’s HERMetic UTImeter Gtex is a portable gas tight liquid level gauge designed for closed gauging of hydrocarbons and chemicals. It ensures increased safety and efficiency in cargo control measurement, custody transfer, and temperature verification.
HERMetic UTI meter Gtex
Fusion 4 MSC Multi-Stream Controller
HERMetic UTImeter Gtex
