CASE STUDY: Distribution
An Engineered Approach
Optimizing Warehouse Layout and Operations for Efficiency and Performance
A distributor of over-the-counter healthcare and household cleaning products introduced a new facility to their supply chain network. The operation focused on picks in case and pallet quantities.
CHALLENGE
Optimizing
Warehouse Workflow
Seeking the most efficient and effective workflow for their warehouse operations, they turned to Kenco for expertise. Leveraging complex data, we began developing a streamlined operational model to enhance efficiency across all activities.
SOLUTION
Engineered Layout for Efficiency
See Our Solution
Distribution/Fulfillment
Two-Sided Facility Design
Enhances workflow and storage optimization
Reserve Rack Storage & Case Pick Racking
Improves accessibility and inventory management
High-Volume Pick Zone
Increases order fulfillment speed
Automation for Layer Pick Activities
Reduces manual labor and increases efficiency
Optimized Material Flow
Streamlined movement from inbound to outbound
Expanded Staging Bays
Matched to trailer sizes for seamless loading/unloading
Widened Cross Aisles
Allows for better turning radius & smoother navigation
RESULTS
Increased Efficiency and Reduced Labor Costs
5% REDUCTION
OF HEADCOUNT
Optimizing product flow led to a significant reduction in manpower and equipment needs, achieving a 5% decrease in headcount. Additionally, automating the layer pick process eliminated the need for 12 personnel, further enhancing operational efficiency and cost savings.
INCREASED DEPTH
OF STAGING BAYS
TO MATCH TRAILER SIZE
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