An Engineered Approach
CHALLENGE
Optimizing Warehouse Workflow
Optimizing Warehouse Layout and Operations for Efficiency and Performance
Engineered Layout for Efficiency
A distributor of over-the-counter healthcare and household cleaning products introduced a new facility to their supply chain network. The operation focused on picks in case and pallet quantities.
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SOLUTION
RESULTS
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Seeking the most efficient and effective workflow for their warehouse operations, they turned to Kenco for expertise. Leveraging complex data, we began developing a streamlined operational model to enhance efficiency across all activities.
Increased Efficiency and Reduced Labor Costs
Optimizing product flow led to a significant reduction in manpower and equipment needs, achieving a 5% decrease in headcount. Additionally, automating the layer pick process eliminated the need for 12 personnel, further enhancing operational efficiency and cost savings.
5% REDUCTION OF HEADCOUNT
INCREASED DEPTH OF STAGING BAYS
TO MATCH TRAILER SIZE
Two-Sided Facility Design
Enhances workflow and storage optimization
Optimized Material Flow Streamlined movement from inbound to outbound
Reserve Rack Storage & Case Pick Racking Improves accessibility and inventory management
Expanded Staging Bays Matched to trailer sizes for seamless loading/unloading
High-Volume Pick Zone Increases order fulfillment speed
Widened Cross Aisles Allows for better turning radius & smoother navigation
Automation for Layer Pick Activities Reduces manual labor and increases efficiency
A Kenco CASE STUDY
CHALLENGE
SOLUTION
RESULTS
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Distribution/Fulfillment
CASE STUDY: Distribution